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Repair and maintenance of cars, engines and automatic transmissions

Diagnostics and steering gear adjustment UAZ-Okhotnik 315195, UAZ-31519

Figure 1. Steering gear with hydraulic booster GUR UAZ-Hunter 315195, UAZ-31519

1.nut; 2, 5, 6, 17, 21, 23, 24, 37, 40. o-rings; 3. a glass; 4, 11. thrust bearings; 7. piston rack; 8. screw; 9. crankcase; 10, 18. contacts; 12. hose hose connection; 13. connection of the drain hose; 14. sleeve; 15. cuff; 16. torsion bar; 19. ball valve; 20. balls; 22. channel in the crankcase; 25. bipod; 26. bipod nut; 27. protective bottom cover; 28. retaining rings; 29. adjusting washers; 30. bipod support shaft; 31. rollers; 32. bipod rod; 33. protective top cover; 34. rotor; 35. protective cap; 36. distributor housing; 38. channel in the distributor body; 39. bolts of fastening of the distributor housing to the crankcase

- Remove the steering gear.

- Fix the steering box in a vise so that the drain and drain holes (holes under the fittings) are at the base.

- Drain the oil from the mechanism by turning the rotor 34 (picture 1) or the spool roll by hand.

- Press your hand on the rotor or the spool shaft along the axis and shake the bipod 25 (see Fig. 1).

- If there is an axial displacement of the rotor or the spool shaft, it is necessary to
adjust thrust bearings 4 and 11.

- To adjust the thrust bearings with beard and hammer, straighten the cup ball 3, which is sealed in the grooves in the crankcase wall.

- Remove the gap by turning the glass or nut clockwise.

- Check the torque of the rotor or spool shaft in the thrust bearings, it should be 2 Nm (0.2 kg / cm).

- If there is a gap in the middle position of the UAZ-315195, UAZ-31519 bipod shaft when you swing on the bipod, adjust the gear by turning the nut 26 and removing the bipod.

- Remove the top and bottom covers 27 and 33.

- Remove circlip 28 and gaskets 29. Loosen the lock nuts and loosen the lock bolts 26 with two or three turns.

- Align the gaskets 29.

- Rotating the support legs 30 with the backrest counterclockwise (as viewed from the spline end of the nipple shaft), remove the mesh in the engagement.

- Adjust the position in the position of the bipod shaft UAZ-Hunter 315195, UAZ-31519, corresponding to the middle position of the tooth sector.

- Check the turning moment of the bipod, it should be in the range of 35-45 Nm (3.5-4.5 kg / cm) when passing through the middle position.

Read also:

- Install shims 29 and circlips 28, bend one of the antennas in both shims into the groove of the bipod support shaft.

- Tighten the locking bolts and locknuts 25 with a torque of 8-10 Nm (0.8-1.0 kg / cm).

- Install the parts in the reverse order of removal.

- Bleed air from the power steering system.

If the hydraulic amplifier UAZ-Hunter 315195, UAZ-31519 fails, as a result of damage to the pump, destruction of the hose or drive belt pump or tow

Replacing the power steering fluid uaz hunter

Here we will tell you how not to kill your Power steering and how to choose the right one butter v Power steering for your car.

Oil selection in power steering

Tires and wheels. Price comparison (Russia): Tires and wheels. Price comparison (Ukraine):.
Due to engine stop, the steering gear can only be used for a short time.

If there is no oil in the hydraulic system of UAZ-Okhotnik 315195, UAZ-31519, it is necessary to remove the pump drive belt, otherwise the pump may get stuck and the belt may break.

When removing the pump drive belt on vehicles with ZMZ engines, the coolant temperature must be carefully monitored as the engine may overheat.

Prolonged operation of a car with an inoperative hydraulic booster leads to premature wear of the steering mechanism.


Fig. 2. Power steering with hydraulic booster UAZ-Okhotnik 315195, UAZ-31519 with UMZ engines

Read also:

1. tension screw; 2-bolt fasteners; 3. pulley of the power steering pump; 4. drive of the power steering pump; 5.pulley crankshaft

The tension of the drive belt of the GAZ pump UAZ-315195, UAZ-31519 (see Fig. 2) is carried out by moving the pump along the bracket towards the engine.

To do this, loosen the bolts securing the pump to the bracket, move the pump using the tensioning screw until the belt tension becomes normal and tighten the pump mounting bolts.

Replace the belt if damaged or excessively stretched.

Checking the level and changing the hydraulic booster oil GUR UAZ-Hunter 315195, UAZ-31519

When checking the oil level in the oil tank, the front wheels must be straight.

Add oil up to or above the filler of the oil tank no more than 5 mm.

The oil must be pre-filtered through a filter with a filtration rating of no more than 40 microns.

Refuel steering system UAZ-Hunter 315195, UAZ-31519 in the following order:

- Disconnect the bipod from the bipod or hang up the front wheels.

- Remove the oil tank cap, fill with oil before it appears above the filter mesh (no more than 5 mm).

- Without starting the engine, turn wheel or the input shaft of the mechanism from stop to stop until air bubbles escape from the oil in the tank. Add oil to the tank.

- Start the engine by adding oil to the tank.

- In the event of excessive foaming of the oil in the tank, indicating that air has entered the system, the engine is damped and allows the oil to settle for at least 20 minutes (before air bubbles leave the oil).

- Inspect the hose connection points on the assemblies hydraulic system UAZ-Hunter 315195, UAZ-31519 and, if necessary, eliminate the leaks.

- Let the engine run for 15-20 seconds and bleed the steering system with steering effort to remove residual air from the steering mechanism, turning the steering wheel from the lock to the stop, without stopping in the extreme positions, three times in each direction.

- If necessary, top up the oil in the tank.

- Close the tank with the lid and tighten the lid nut by hand.

Read also:

- Attach the bipod rod, tighten and tighten the ball pin nut.

3. Flow and safety valves of the GUR pump UAZ-Hunter 315195, UAZ-31519

1-spool valve of the flow valve; 2. spring of the safety valve; 3. the spring guide of the safety valve; 4-ball safety valve; 5-spring spring; 6-seater safety valve; 7-filter; 8. ring; 9-pin plug; 10-gasket; 11-shim

Maintenance of flow and safety valves of the GUR pump UAZ-Hunter 315195, UAZ-31519

If the spare and relief valves become dirty, flush them. To do this, follow these steps:

- Unscrew plug 9 (Fig. 3) located above the outlet of the GAZ pump UAZ-Okhotnik 315195, UAZ-31519.

- Remove the spring 5 and refill 1 of the flow valve and insert the plug in place to prevent oil leakage.

- Unscrew the safety valve seat, remove ball 4, guide 3 and spring 2. Remove ring 8 and filter 7 from the safety valve seat.

- Rinse the parts and blow with compressed air.

- Reassemble in reverse order. Be careful when assembling.

- During disassembly and assembly, in order not to disturb the setting of the safety valve, do not change the number of shims 11.

UAZ Patriot is the hereditary representative of the legendary Russian SUVs from a manufacturer well-known in the post-Soviet space. For many years of operation, this car has shown an enviable resistance to dirt, dust and other off-road "surprises". He is also not afraid of shallow bodies of water. Severe operating conditions led to some features in the design of units and systems of UAZ Patriot.

The weight of this "rogue" reaches 2 tons, so turning the steering wheel when driving through rough terrain is not an easy task. The designers, assuming where most of the UAZ Patriot will be used, came to the aid of the owners and integrated such an irreplaceable element as the power steering into the steering mechanism.

Any node in a modern car, including SUVs, needs periodic maintenance. We will pay attention to this in our article. For most owners, it is not the design of the amplifier itself that is important, but the frequency of replacing the lubricating fluid in its mechanism. We have no doubt that it will also be useful to consider the purpose of the hydraulic booster.

What is it for in the car?

In modern automotive world manufacturers strive to improve driving comfort. This did not pass by the "brutal" Russian off-road vehicle UAZ Patriot. During taxiing, the owner rotates the steering wheel, but does it with ease, since the specified amplifier comes to his aid. All this happens when the motor is running, since the amplifier is driven by a rotating crankshaft pulley. Try to turn the steering wheel with the Patriot engine not turned on. Yes, it's a gym! Off-road driving will turn into a test that not every owner can withstand.

Thanks to the amplifier, the driver can turn the steering wheel with one finger. How did this become possible? The main actor in the amplification mechanism is the pump. It receives torque from the crankshaft. For such a transfer, the designers used a belt. The pump generates fluid pressure, which in turn is directed directly to the steering gear. It is due to the "work" of the oil that the driver receives as a result such invaluable "relief" of the steering wheel rotation.

To ensure circulation in the system, there is a special main hose, which we will talk about in more detail. It has its own resource, so the owner should be more careful and monitor its condition and the frequency of replacement.

Since we have touched upon this "repair" moment, we note that in the list of such procedures with regards to the Patriot's power steering, specialists also include the replacement:

We examined the main areas of repair, without which the normal functioning of the amplification mechanism can only dream of a carefree owner.

A little about the oil hose in the Patriot

This manifold is used to connect the pump to the steering gear. It is not famous for its reliability, so the owner needs to pay special attention to it. If the driver notices a delayed reaction of the wheels to steering wheel rotation, which can be especially pronounced at speed, then this should be a signal to check and then replace the hose. "Due to" low-quality manufacturing materials, this hose tends to swell after some mileage, and this is a loss of pressure in the system.

This state of the element can provoke a rush, which is a prerequisite for an emergency. Here the driver needs to carry a spare hose. It is not a problem to buy it, the main thing is to know the article - "3163-00-3408150-01". This version of the product has enlisted the support of many owners. After replacement, bleeding of the system is required. It will remove the remaining air in the circuit.
The hose "3163-00-3408150-01" is shown in the photo.

UAZ Patriot car filter

Patriot designers used a filter element in the hydraulic amplification system. It is necessary to clean the constantly circulating oil. It is recommended that this consumable be replaced with new fluid. Before buying, we strongly advise you to check the quality of the product, and it is better to decide in advance on the option.

The plant puts high-quality filters on its UAZ Patriot, therefore, when changing, do not rush to throw out the consumable, but try to read its "details" on it. The number and data of the manufacturer of the element will help you choose the right option. Experts advise to look at the product "Livny 4310-3407359-10".

It is this filter that is shown here in the photo.

Let's move on to the UAZ Patriota pump

This is the main component of the system. The unit is designed to create pressure in the circuit, which allows the mechanism as a whole to provide a reinforcement effect when the steering wheel rotates. The task of monitoring the car for the driver is greatly simplified. For the modification of the UAZ Patriot "3163", the developers used a separate pump, which can be found if you inquire about its catalog number. Here it is - "3163-3407010". It is this product that the owner should install on his car.

There are several pump faults. If the body of the product is damaged, it must be unconditionally replaced. Here the owners can be advised to consider the option from the company "Delhpi". The catalog code of the unit is identical to the one just shown - "3163-3407010".

Is it time to change the oil?

Lubricating fluid is a fundamental component of the hydraulic booster system. It is with its help that the required pressure is created, on which the efficiency of the mechanism depends. Over time, the grease loses its condition and needs to be changed. The UAZ Patriot handbook speaks of such a need every 100 thousand km. Some owners use transmission fluids from renowned manufacturers for this purpose. These fluids have proven themselves quite well in the markets of many countries.


Let's look at the volume.

UAZ Patriot needs a little more than 1 liter. We advise you to purchase 2 liters.

Power steering oil change.

  1. First of all, we hang out the front wheels and remove the motor protection.
  2. We look at the oil tank under the hood. On it we loosen the tightening torque of the clamp.
  3. This tank will need to be tilted. So we will drain the liquid out of it. The corresponding syringe will facilitate the task.
  4. It's time to disconnect the fluid drain hose from the tank. It is also called the "return line". We lower its edge into the drain container, while turning the steering wheel to a full eversion in both directions. We do this for three full turns.
  5. Remove the empty tank (recommended) and wash it inside. It contains a filter. We replace it with a new analogue.
  6. We take new oil in our hands and pour it into the washed and replaced tank. We ask the assistant to turn the steering wheel in both directions until it stops during this process. The stronger and more agile the assistant, the less air will be in the system. We monitor the level in the tank - we constantly replenish it.
  7. We pay attention to the drain hose. At the beginning of the process, dark oil appears from it. With the course of the procedure, it brightens. This means that the new fluid "expels" the old oil into the power steering. This happens until the bay is about 700-800 ml. Now the system can be assembled back.
  8. We are convinced of the correctness of the assembly and start the "engine". We turn the steering wheel and add fluid to the required level.

Important! Do not start up the motor!

Power steering fluid replacement is completed.

Consider the nuances

  1. When pumping the mechanism, the front wheels are in a suspended state. This way we minimize the load on the steering assembly.
  2. The required volume of lubricant is 1.2 liters.
  3. When the fluid is changed in the power steering, we lower the front of the UAZ Patriot, and let the engine run at idle for about 15 minutes. We look at the level and at the connections in the backbone.

Let's summarize

Power steering is useful, especially in a bulky SUV like the UAZ Patriot. Maintenance of the mechanism is extremely important, since it allows you to protect the owner from large waste on the repair of expensive components. Change the oil in the power steering on time, especially since changing the oil in the power steering is not a difficult procedure, do not skimp on its quality. You will not be left in a “loss”. This also applies to the power steering pump, which will eventually have to look for a replacement.

Maintenance of the power steering system of the UAZ Hunter consists in checking the tension of the pump drive belt, checking the tightness of the hoses and their connections, checking for leaks in the seals, checking the level of the working fluid and replacing it together with the power steering reservoir filter.

If the hoses of the power steering are damaged and there is no working fluid in the system, it is necessary to remove the pump drive belt, otherwise it may jam and break the belt. With the pump drive belt removed, it is necessary to monitor the temperature of the coolant, as it may overheat. Prolonged operation of the vehicle with an inoperative hydraulic booster leads to premature wear of the steering mechanism.

When checking the hydraulic fluid level in the power steering reservoir, the front wheels of the vehicle should be straight. If necessary, the working fluid must be topped up to the level of the filler grid of the tank or higher than it, but not more than 5 mm. Dexron IID or Dexron III transmission fluid is used as a working fluid. Dexron III can be mixed with Dexron II. The volume of the liquid to be poured is 1.1 liters.

Replacing the working fluid and filter in the power steering system of the UAZ Hunter.

According to the plant's recommendations, since 2015, the replacement of the working fluid and the filter in the hydraulic booster reservoir is carried out every 45,000 km. mileage or 3 years of operation, whichever comes first, or after repair of the steering mechanism. However, if the fluid in the reservoir is very dirty or darkened, then it should be replaced earlier. Replacing the working fluid and filter in the power steering system is performed in the following order:

1. The front of the vehicle is raised and supported so that the front wheels do not touch the ground.

2. Remove the cover from the power steering reservoir and take out the filler mesh. The old fluid is first pumped out of the reservoir, for example with a syringe or rubber bulb, and then its residues are drained from the disconnected fluid return hose to the reservoir. In the process of draining, it is necessary to turn the steering wheel alternately in both directions until it stops.

3. To replace the power steering filter, catalog number 4310-3407359-10, it is necessary to remove the cotter pin from the axle, remove the washer, the pressure spring, the rubber sealing sleeve, remove the old filter element from the tank.

4. Before installing a new filter, you must first clean the inner surfaces of the tank from dirt and deposits, and then install it in the reverse order of removal.

5. After installing a new filter, liquid is poured into the tank until it appears above the filler mesh. Then, without starting the engine, the steering wheel turns several times from lock to lock, until the end of the exit of air bubbles. The liquid is topped up to the level in the tank.

6. Now you need to start the engine. If the liquid in the tank starts to foam, it means that there is air in the system. In this case, the engine must be turned off and given transmission fluid stand for at least 20 minutes or until air bubbles stop leaving it.

7. After that, to completely remove the air remaining in the system, the engine is restarted, the steering wheel turns from lock to lock, without holding it in the extreme positions, three times in each direction.

8. After stopping the engine, it is necessary to inspect the places where the hoses are connected to the units of the hydraulic booster system for leaks and, if there is, eliminate it. If necessary, the liquid is added to the tank to the level and it is closed with a lid.

Checking the tension of the Oise Hunter power steering pump drive belt.

With normal tension of the drive belt, its deflection in the middle when a force of 4 kgf is applied should be:

- For the UAZ-31519 model with the UMZ-421 engine: 10-13 millimeters.
- For the UAZ-315195 model with the ZMZ-409 engine: 10-15 millimeters.
- For the UAZ-315148 model with the ZMZ-5143 engine: 8-12 millimeters.

The size of the power steering pump drive belt for the UAZ Hunter with the ZMZ-409 engine is 1195 mm. The accuracy of the belt tension adjustment directly affects its service life and the service life of the bearings of the units. The pump drive belt is tensioned by moving the power steering pump along the bracket for its attachment to the engine.

The drive belt is replaced with a new one if it is excessively stretched or if it detects:

- Traces of wear, cracks, cuts, folds, peeling, indentations or bulges on the belt surface.
- Loss or delamination on the end surfaces of the belt.
- Traces of oil on the belt surface.

A belt with traces of engine oil on any of its surfaces must be replaced, as oil quickly destroys rubber. At the same time, it is necessary to eliminate the cause of the oil getting on the belt.

Owners of the UAZ Patriot SUV are not afraid of off-road trips, mud and water bodies. Driving a car weighing about two tons is very problematic. But to make the movement comfortable and convenient, to improve the rotation of the steering wheel, a power steering system has been created.

The purpose of the power steering is to facilitate the forces of rotation of the wheels of the car. With the creation of the power steering, you can turn the steering wheel and wheels without much effort - practically with one finger. The hydraulic booster is equipped with a pump that starts working when the vehicle's power unit is turned on. Rotation takes place due to the belt transmission. At this point, oil begins to flow into the power steering system.

The fluid is the substance that makes the steering wheel easier to operate. Through a special hose, oil flows from the pump to the power steering control system. During the operation of the machine, the oil creates pressure, thereby improving the rotation of the steering wheel.

Like any fluid, the power steering oil must be changed periodically. The UAZ Patriot maintenance manual says that replacement of the power steering fluid of the UAZ Patriot is carried out every 100 thousand km of the SUV's run.

Signs of the need to replace the power steering fluid with the UAZ Patriot

The power steering is part of car UAZ Patriot. Safety and driving comfort depend on his work. vehicle... And for the high-quality and uninterrupted operation of the power steering, the presence of fluid in the power steering system is of particular importance.

It is necessary to change the oil not only taking into account the mileage traveled, but also when a number of additional reasons arise.

An unplanned fluid change in the power steering in the UAZ Patriot is necessary for the following reasons:

  • The steering wheel is difficult to turn;
  • Extraneous noise during the operation of the gur and the pump. Often the pump in the system is the weakest element;
  • Steering irregularities;
  • Oil leaks from the power steering system.

If you encounter one of the listed problems, you should perform Maintenance SUV, namely, replacing the working fluid in the power steering system.

The operation of the hydraulic power steering of the UAZ Patriot can be disrupted by the deterioration of the power steering hose, clogging of the cleaning filter, breakdown of the pump of the hydraulic system. You can fix breakdowns and adjust the operation of the power steering by replacing the worn out element with a new one.

Choosing a steering fluid

The oil in the hydraulic power steering is the main element for the safe and comfortable movement of the SUV. The operating instructions indicate that the power steering fluid in the UAZ Patriot is changed once every two years or after dialing the required mileage of the car. Oil changes will depend on the driving style and the intensity of the SUV's use.

You can fill the car with oil for automatic box gear. All power steering fluids can be categorized according to criteria such as color, type and composition. The recommended power steering oil is Mobil ATF 220, 2 liters.

According to their composition, power steering oils are divided into mineral, semi-synthetic and synthetic. You cannot mix synthetic and mineral-based fluids with each other, since the types of additives in them differ.

To choose the right fluid for the power steering system, you should familiarize yourself with the manufacturer's recommendations. Often, information about gur oil is indicated on the expansion tank or cap. That is why the replacement of the power steering fluid for the UAZ Patriot is carried out in accordance with the instructions and recommendations of the automaker.

Step-by-step instructions for changing the fluid in the power steering

Subject to the basic safety rules and the availability of the necessary tools, the owner of the UAZ Patriot car can start the main work.

It is necessary to change the fluid in the power steering with the following tools:

  • Large syringe with a straw;
  • Container for draining old oil;
  • New fluid;
  • Rubber or regular gloves;
  • A clean rag.

Work on changing the lubricant must be carried out with a lift. If it is absent, you can place the car on the inspection pit or raise it with two jacks. Use a jack to raise the front wheels of the car.

Waste fluid draining process:

  • Place the machine on a lift or jack up the front part;
  • If there is a front mudguard, it must be removed;
  • Open the cover of the power steering expansion tank;
  • Loosen the clamp that secures expansion tank;
  • Prepare a container for used oil;
  • Pump out the grease with a syringe with a straw or, by tilting the tank, drain the liquid into a container;
  • Disconnect the return hose from the tank and lower it into the prepared container;
  • Turn the steering wheel in different directions until it stops 2 - 3 times;
  • The power unit does not need to be started at this stage;
  • Remove the empty tank and rinse well;

In the expansion tank there is a filter for cleaning the liquid. It should be removed and replaced with new filter... At this stage, the drainage of the power steering fluid from the UAZ Patriot has been successfully completed.

The replacement of the fluid in the power steering of the UAZ Patriot is being completed with the addition of new oil:

  • After installing the expansion tank in place, fill in new oil with a syringe;
  • Turn the steering wheel to the right and left until it stops when the engine is not running, constantly adding oil to the tank;
  • When you turn the steering wheel, old grease flows out of the drain hose, it is dark in color. If light oil appears when draining, stop pumping;
  • Assemble the power steering system;
  • Start the engine by turning the steering wheel from lock to lock;
  • Add liquid to the level indicated on the reservoir.

This completes the replacement of the fluid in the power steering of the UAZ Patriot.

In the process of performing work, the driver should take into account the following recommendations:

  • To eliminate the load on the steering system, the machine must be suspended during pumping;
  • The average oil change volume is 1.2 liters;
  • At the end of the fluid change, lower the car and start power unit... The engine should be idle for about 10 to 15 minutes.

When draining the oil of the power steering of the UAZ hunter, it is necessary to replace the filter of the hydraulic system pump. The filter is removed from the expansion tank by pulling out the cotter pin from the axle, removing the washer, the pressure spring and the sealing sleeve (rubber). Before installing a new cleaning element, wipe the inside of the expansion tank from dirt. After cleaning the tank, you can install the new filter in the reverse order as it was removed.

Replacing the power steering fluid in the UAZ Hunter in its process is not much different from changing the oil in the UAZ Patriot. UAZ Hunter uses transmission oil Dexron II or Dexron III. They can be mixed. The volume of the hunter power steering fluid to be poured is 1.1 liters.

On the final stage engine operation, you should carefully check the places where the hoses are connected to the elements of the power steering system for fluid loss. If a leak is found, it should be repaired immediately.

It is worth clarifying that when changing the brand of the substance, the power steering system must be flushed with the oil that is poured into it. Only timely maintenance, such as replacing fluid in the power steering and preventive maintenance, will ensure smooth operation the entire hydraulic power steering system.

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