Truck cranes Galichanin: model range, technical characteristics. Truck cranes Galichanin: model range, technical characteristics Scope of Galichanin

GENERAL CHARACTERISTICS OF THE CRANE

GENERAL DESCRIPTION OF THE CRANE KS-55713-1

Jib crane KS-55713-1 with a lifting capacity of 25 tons is mounted on the chassis of KamAZ 65115 vehicles. All chassis have excellent maneuverability and ease of control, which allows the crane to be used on sites with different types access roads, and its small dimensions make it suitable for use in the cramped conditions of modern cities.

The crane installation is driven by two axial piston hydraulic pumps, which are driven by the engine of the base vehicle through a gearbox and an additional power take-off. Crane mechanisms have an individual drive with independent control from hydraulic motors and hydraulic cylinders. The hydraulic system of the crane installation provides smooth control of all mechanisms with a wide range of speed control of working operations, as well as the ability to simultaneously combine several crane operations.

A three-section telescopic boom with a length of 9.7 - 21.7 m in the retracted position provides the crane with compactness and maneuverability when moving, and in the extended position - an extensive working area and a large height for moving the load during operation.

Additional equipment of the boom with a lattice jib 9 m long allows to provide the largest service area and the size of the boom space among similar models of 25 ton cranes. The transfer of the jib from the transport position to the working position and vice versa is done manually without the use of additional lifting equipment.

The possibility of telescoping the boom with a load on the hook allows the crane to perform special tasks: to install loads in hard-to-reach places, carry them among the mounted structures. For the convenience of working in cramped conditions, a mode of operation with loads is provided with the installation of the crane on the supports with the outrigger beams retracted.

Safe operation of the crane is ensured by a set of instruments and devices, including a microprocessor-based load limiter with digital indication of operating parameters on the display in the driver's cab. The device automatically protects the crane against overload and overturning, it is equipped with a crane coordinate protection system necessary for working in cramped conditions, has a built-in telemetry memory unit ("black box") and a crane protection module against dangerous voltage (MZON) for operation near power lines.

The use of stationary special equipment for lifting various loads is far from always possible, which has led to the widespread use of truck cranes. The Galichanin truck crane, whose official website can be easily found on the Internet, seems to be a universal special vehicle with excellent technical characteristics and high cross-country ability.

Galichanin cranes have become widespread in the territory of the Russian Federation, the CIS states, they are produced by the JSC "GAKZ" plant. A similar abbreviation stands for the Galich Truck Crane Plant (which is rightfully considered largest manufacturer this kind of technique).

The plant began to specialize in the production of truck cranes back in 1984, when it released a trial batch of hydraulic truck crane models in a test mode. The test results turned out to be successful, after which the constant production of this kind of equipment was established.

Galichanin cranes have been produced since the 80s of the last century

Previously, the Galichanin truck crane plant had a different name, but after the reorganization of the enterprise, it was given a modern sound. It is located in the Russian Federation in the city of Galich, which explains the name of the manufactured models. In addition to truck cranes, this plant produces spare parts and components for them.

Scope of Galician

Truck cranes are one of the most popular types of special equipment, as they are used for lifting loads. Due to its features, the truck crane can lift and move loads in conditions of a lack of free space, as well as place them in hard-to-reach places. In combination with high maneuverability and mobility, this makes truck cranes a versatile solution.

Studying the scope of application of Galichnanin in more detail, it is advisable to mention the following industries:

• construction of residential and industrial facilities;
• works on installation, laying of roads, communications;
• development of deposits, as well as loading and unloading operations.

Thanks to its simple, reliable design, this kind of equipment can work in intensive mode for a long time without any malfunctions.

Design advantages and technical characteristics

The Galician is a combination of the construction of truck cranes, traditional for this plant, and modern technologies that are constantly used in the production process. Due to this, the manufacturer managed to achieve excellent technical characteristics of this unit, as well as the presence of a number of advantages that distinguish it from its counterparts.

Among the main advantages of the Galician of various modifications, a number of features should be mentioned:

• a wide range of lifting angles, which allows you to perform most of the work with a minimum number of movements of equipment around the site;
• independent work of swivel, lifting units;
• the ability to operate in combination with a special removable counterweight, which increases the performance of the unit;
• Galician is equipped with special control and monitoring systems that are capable of automatic mode inform the operator about excess weight or the threat of overturning;
• extra strong boom construction;
• affordable cost;
• excellent stability, high cross-country ability, allowing work in conditions of uneven terrain;
• high power hydraulic system;
• the possibility of successful work in various climatic conditions.

Truck crane cabin

However, analyzing the most characteristic advantages of this type of truck cranes, it is advisable to mention that it has disadvantages. The most noticeable is the relatively low speed of the telescopic extension of the boom, which slows down the work.

When studying the design of such a product, special attention should be paid to the boom, since it is the main working tool of the crane. For its manufacture, the so-called ovoid profile is used, which allows achieving excellent performance during operation.

The boom, which Galichanin truck cranes are equipped with, can consist of 3-5 retractable parts. They are made of special high-strength steel, which allows you to increase the maximum permissible weight for lifting and expand the scope of the truck crane. The materials for the arrows are sourced from Sweden, which improves the quality of the finished products.

Among the features of the boom, one should also mention the possibility of its telescopic extension with a fixed load, which makes working with the unit much more convenient and allows you to place the load in hard-to-reach places.

Boom sizes can vary from 21.7 to 52 meters.

Possibility of using add. equipment

In order to expand the functionality of truck cranes, they are often used with installed additional equipment. Most often, a jib is used for this purpose, which allows you to expand the working radius of the equipment. In some modifications of cranes, for example, KS-85713-2, special two-knee jibs are used, which are noticeably more efficient than standard counterparts.

Innovation in the management system

Galich Crane Plant strives to constantly improve the design of manufactured cranes and their technical indicators. For this purpose, some models of this manufacturer are equipped with innovative German-made control systems produced by the H&H concern.

It is designed to increase the level of safety in the performance of most jobs and is characterized by a high degree of reliability and quality. Its main function is to control the operation of drives, as well as to create simple and convenient controls for performing manipulations with a truck crane.

Mobile crane chassis

All models that the truck crane plant produces in Galich are installed on different chassis. The choice of such a base is extremely important and has a decisive influence on the operating parameters of the equipment. Most often, the chassis is the products of the following brands:

• Volvo;
• KamAZ;
• Ural;
• MZKT.

Basic models have the ability to inflate the tires, which makes it possible to simplify off-road driving by adjusting the pressure in them. In order to increase safety when driving, such units are equipped with ABS, which avoids wheel blocking during emergency braking.

The wheelbase formulas on which Galichanin is installed can be different, which allows each buyer to choose the optimal solution for specific tasks.

Features of maintenance and repair

Subject to the manufacturer's recommendations supplied with the purchased model, the units of the Galichanin series do not require special maintenance and repair for a long time, due to high quality assembly and structural reliability. Nevertheless, even in the event of any malfunctions, repair work, as a rule, does not cause difficulties, due to the availability and cheapness of spare parts.

Truck crane can lift large loads

Model range of truck cranes Galichanin

The range of truck crane models produced by this manufacturer is incredibly wide and includes products capable of lifting from 25 to 110 tons and moving such a load on a boom with a length of 21.7 to 52 meters. A numerical combination is used as a model identifier - the larger it is, the more impressive characteristics the technique has.

The entry-level modification is represented by the KC 55713-1 truck crane (25t crane), as well as models 3,4 and 5. Technical characteristics of the Galichanin crane of 25 tons assume the possibility of lifting a load of the indicated weight, and the length of the boom with three sections reaches 21.7 m. The most powerful model can be considered KS 99713, which lifts up to 110 tons using a 5-section boom with a length of 52 m.

Prices

The cost of new models varies from the chassis used and the technical parameters of the model and can be from 5.6 to 29 million rubles. The price of supported models is determined by the state of the vehicle, its parameters, equipment and the degree of wear. As a rule, it starts at 700 thousand rubles and ends at 6 million rubles.

Automobile cranes under the GALICHANIN brand have been produced since 1982 by the Galich Truck Crane Plant.

The products of the GAKZ plant now are truck cranes with a lifting capacity of 25-110 tons, installed on a chassis domestic cars KAMAZ, MAZ, Ural or MZKT.

The greatest demand is for small models of truck cranes from 25 to 32 tons. In total, the plant produces 14 modifications of the Galichanin crane of 25 tons, 11 of which are based on KAMAZ.

Galichanin truck cranes are used for lifting work in the following industries:

• industrial and residential construction;
• assembly, road works;
• laying of oil and gas pipelines;
• mining;
• carrying out any lifting work at objects remote from each other.

Peculiarities:

• the ability to work on a closely spaced support body, when the supports do not go beyond the transport dimensions of the crane;
• Supporting the crane with outrigger beams retracted - for more comfortable work on an undersized work site.

Common parameters

Galichanin cranes of 25 tons have several general characteristics and parameters:

• installation on three-axle chassis of KAMAZ, MAZ or URAL vehicles;

• auto-pumping of cameras provides the required tire pressure when changing the quality of the road surface, which makes the crane even more passable;

• Galichanin cranes are equipped with YaZ or KamAZ diesel turbo engines with a capacity of 230-300 hp;

• the crane installation is powered by a PTO and a checkpoint;

• there is a possibility of increasing the length of the boom due to additional. installation of a lattice jib, length = 9 m;

• the load limiter of the ONK-160 crane with a microprocessor-based data collection unit has a telemetric memory, protects the mechanism from overloading or overturning;

• a crane protection module against hazardous voltage (MZON) for work in the vicinity of power lines;
• operating temperature range ± 40 ° C;
• load moment = 80 tm;
• travel speed up to 60 km / h.

Specifications

Truck crane 25 tons - specifications modifications based on KAMAZ:

KS-55713-1 / 1V / 1V-4 are installed on the KAMAZ-65115 (6x4) EURO-4 chassis. KS-55713-1 - the first crane model - 25 tons.

KS-55713-1V: an improved version released in 2009.

KS-55713-1V-4 - new in 2015:

• boom - OVOID, 4-section, length = 9.7-31 m (= 40 m with jib);
• diesel engine Cummins ISB6.7e4,219 kW;

KS-55713-4 / 4V - installed on the all-wheel drive chassis KAMAZ-65111/53228 (6x6) EURO-4, the chassis has a 10-wheel layout. Engine - diesel, KAMAZ-740.622-280, 240 hp

• working area = 240º;
• boom box-type, 3 sections, length = 9.7-21.7 m.

• working area = 360º;
• boom of hexagonal profile, 4 sections, length = 9.5-28 m.

• installed on all-wheel drive chassis KAMAZ-43118 (6x6), EURO-4;
• working area = 240º;
• boom box-type, 3 sections, length = 9.7-21.7 m;

• working area = 360º;
• boom of hexagonal profile, 4 sections, length = 9.5-28 m;
• engine - diesel KAMAZ-740.662 300, 221 kW.

KS-55713-5V-4 - new in 2015:

• working area = 360º;
• boom - OVOID, 4 sections, length = 9.7-31 m;
• increased load moment = 85 tm;
• add. equipped with a 9m shunting jib, tilt angle = 0/20 / 40º, lifting capacity = 4 tons.

KS-55713-5L - new in 2016, "L" - light series (crane weight in the minimum configuration = 21 t):

• working area = 360º;
• boom - OVOID, 3 sections, length = 9.7-23.7 m;
• increased load moment = 85 tm;
• engine - diesel KAMAZ-740.662 300, 221 kW;
• add. equipped with a 9 m shunting jib, tilt angle = 0/20 / 40º, lifting capacity = 4 t.

KS-55731-1 new in 2015, installed on KAMAZ-6540 (8x4) chassis, EURO-4:

• working area = 360º;
• engine - diesel Cummins 6 ISB e4 300, 219 kW;
• complete with additional counterweight, oil cooler;
• oil cooler, air conditioner;
• X-shaped base frame.

KS-55731-4 new in 2015, installed on KAMAZ-65222 (6x6) EURO-4 chassis:

• working area = 360º;
• boom - OVOID, 5 sections, length = 10.45-40 m;
• increased load moment = 100 tm;
• engine - diesel KAMAZ-740.632-400, 294 kW;
• complete with additional counterweight, oil cooler;
• add. equipped with a 9m shunting jib, tilt angle = 0/20 / 40º, lifting capacity = 4 t;
• oil cooler, air conditioner;
• crane control system - LUDV;
• X-shaped base frame.

Galichanin truck cranes of 25 tons in their technical characteristics fully comply with the Federal Law of the Russian Federation No. 257 (08.11.07) and can move freely on all roads without fear of fines.

BOOM FEATURES

The ovoid profile used in the boom design is used in mechanical engineering in many countries of the world and is optimal for the type of equipment under consideration. The telescopic boom, which the Galichanin truck crane is equipped with, can have from three to five retractable sections. They are made of high quality WELDOX and SSAB steel Domex supplied from Sweden.

Telescoping of sections is possible with the presence of a load fixed on the slings. This allows delivery to a hard-to-reach place between existing obstacles.

The extension of the boom with the load on the hook gives the crane the ability to place loads in inconvenient, inaccessible places, to move them in a confined space among already erected buildings.

USE OF ADDITIONAL EQUIPMENT

Almost every truck crane has optional equipment arrows - jib. It is made of high-strength pipe with a lattice structure. With its help, the range of the equipment significantly expands, as well as its general functionality.

Some models, for example, the KS-85713-2 truck crane, are equipped with a two-knee jib, which further increases their working area in the horizontal movement of the load.

IMPLEMENTATION OF INNOVATIVE CONTROL SYSTEMS

Some representatives of truck crane equipment have in their arsenal the control system of the German production of Hudak and Hirschmann, called "Galician H&H". It ensures the safety of all operations that the truck crane performs and complies with international quality standards.

The system controls the operation of the drives of the electrical and hydraulic systems. With its help, the functions of the truck crane are controlled by means of small levers (joysticks) and buttons, which is very convenient for the service personnel.

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The crane installation is mounted on a special crane chassis of the KamAZ-53228-1960 vehicle. The chassis is equipped with locking mechanisms for interwheel and center differentials and stabilizers for lateral and longitudinal stability. Transfer case mechanical chassis, two-stage with blocking center differential... The chassis of the KS-55713-4 auto crane has a 10-wheel configuration with 280R508 tires, one on the front axle and two on the rear axles on each side.

To facilitate starting the engine in cold weather, the chassis is equipped with an autonomous system preheating, which simultaneously serves as an autonomous heater for the driver's cab. In this case, the cab can be heated when the engine is not running.

The crane installation is driven by two axial piston hydraulic pumps driven by the engine of the base chassis. All crane mechanisms have an individual drive with independent control from hydraulic motors and hydraulic cylinders. The crane is equipped with outboard hydraulic supports with retractable support beams. The hydraulic system allows easy and smooth control of crane mechanisms in a wide range of speed control of working operations, provides the ability to simultaneously combine three crane operations.

The Galician's three-section telescopic boom, 9.7-21.7 m long, ensures the compactness and maneuverability of the crane when moving, a large area and a large lifting height during operation. To increase the hook lifting height and the size of the boom space, the crane can be equipped with a 9 m long lattice jib, which is attached to the boom head. In the transport position, the jib is turned and fixed on the side of the boom. The transfer of the jib from the transport position to the working position and vice versa is done manually without the use of lifting equipment.

The boom telescoping system includes two hydraulic extension cylinders, which provides independent control of the extension-retraction of each of the two movable sections. The possibility of telescoping the boom with a load on the hook allows the crane to place loads in hard-to-reach places, carrying them among the mounted structures.

Safe operation of the crane is ensured by a set of instruments and devices, including a microprocessor-based load limiter (ONK-140) with digital indication of parameters on the display in the driver's cab. The load limiter can operate in the crane coordinate protection mode, has a built-in device for fixing characteristics - a "black box" and a built-in crane protection module against dangerous voltage (MZON) to protect the crane when working in dangerous proximity to power lines.

Truck crane Galichanin 25 tons based on KamAZ is an automobile jib crane, which is used for the implementation of construction, high-rise, communal and rescue operations. The device has a lifting capacity of 25 tons. It is mounted on the chassis of cars of the Kama Automobile Plant. Carries out loading and unloading operations. The design is distinguished by high maneuverability, maneuverability, can be operated in off-road conditions, during temperature extremes, snowfalls and icy conditions. The manufacturer cares about the quality of all components, so the cars are reliable for drivers and can be easily used on construction sites.

Advantages and disadvantages of technology

Among the key advantages of the models are:

1. Long crane boom length, which allows you to raise loads to the desired height.
2. High lifting capacity, which provides the possibility of loading and unloading of any volume.
3. Technical characteristics of the truck crane Galician 25 tons meet all modern standards and requirements.
4. The high speed of the boom telescoping makes it possible to implement construction, assembly, loading and unloading operations as quickly and easily as possible.
5. The chassis is different increased cross-country ability, thanks to which the structure can be used even in off-road conditions.
6. Increased bearing capacity.
7. Increased wear resistance and durability of equipment.

As for the shortcomings, this is, first of all, the cost, so this equipment is best rented. Renting a truck crane will be much cheaper than buying it and further maintenance, implementation renovation works, as well as conducting regular preventive examinations and paying salaries to drivers and operators.

Modifications

The device of a truck crane Galichanin 25 tons on the basis of KamAZ is of various models, including:

• KS 55713 - 1
• KS 55713 - 1 V
• CS 55713 - 3
• KS 55713 - 4.4 V
• KS 55713 - 5.5 L, 5 V
• CS 55731 - 4

They differ in the type of chassis that the model is equipped with. The following chassis can be used: 65115, 43118, 6540, 65222. The wheel arrangement is also different, sometimes 6x6 and 6x4.

Specifications

Consider the technical characteristics of the Galichanin truck crane of 25 tons based on KamAZ using the example of the KS 55713-1 model.

The device and controls of special equipment

The Galichanin truck crane of 25 tons has a special drive of the crane installation, which is realized thanks to two axial piston hydraulic pumps. They start rotating by moving the gearbox and power take-off. The slewing support has an individual drive, there is an independent control from the hammer and the hydraulic cylinder. Concerning hydraulic system equipment, it is characterized by smooth control, it is possible to regulate the speed of the implementation of working operations. It is also possible to simultaneously carry out several operations using a crane.

The mechanism of the telescoping system includes a three-section telescopic boom, the length of which on various models varies from 9.7 to 21.7 m. The boom can be in a retracted and extended position. In the retracted position, it is compact enough, so the device lends itself to easy transportation, and in the extended position, it easily moves loads to the required height during the implementation of any type of work. Most often, booms are additionally equipped with lattice jibs, due to which the space under the boom itself is increased.

The lifting mechanism is extremely simple. The device of the boom of the Galichanin truck crane is made in such a way that the load on the hook evenly distributes its weight, therefore, it is possible to implement various tasks, including loading and unloading operations in a narrow space, installing loads in hard-to-reach places. You can also turn on the operation mode of the equipment on supports with retracted beams with outriggers.

In the driver's cab there are special devices that control the safety of the operation of special equipment. This is a microprocessor-based load limiter with digital indication of operating parameters, and a black box in which telemetry memory is automatically recorded, and equipment protection against overvoltage from power transmissions.

The driver's cabin itself is distinguished by increased comfort, high noise insulation and vibration isolation.

As for the chassis, it is of different types. You can choose, in principle, the most suitable for you. The instructions for using the Galician 25 ton truck crane will help you figure out the type of chassis.

Manufacturer

The equipment is produced by the Galicia Truck Crane Plant, which is the owner of unique equipment that is used in the manufacture of cranes. Manufacturers take care of all components, quality and reliability of equipment. It is also important to pay attention that the plant does not purchase unnecessary components, in this regard, the cost of special equipment is quite low compared to other equipment. The Galicia plant carefully checks all components and monitors the quality of every detail, since the efficiency of the equipment depends on the spare parts. The advanced technologies of the plant have reduced the dynamic load of the equipment, also reduced the coefficient of friction, reduced the effort on rotation, and also increased the smoothness of turns.

Analogs

An analogue of Galichanin is the equipment of Ivanovets truck cranes, which has similar technical characteristics and also differs high performance... The Ivanovets machinery is produced by the Ivanovo Truck Crane Plant.

Conclusion

The Galich Truck Crane Plant produces equipment with a lifting capacity of 25 tons and more. It is distinguished by high wear resistance, reliability and long service life. This plant is one of the leading manufacturers of specialized equipment that implements construction, high-rise, utilities, assembly and handling operations. Special equipment is installed on the base of domestic chassis, can be used in snow, ice, and rain, it is not affected by temperature drops. The device itself has an extremely comfortable cab for the driver, a long boom, which is capable of lifting loads to the required height. When choosing equipment, you should pay attention to such technical specifications: maximum lifting capacity, boom reach, jib length, maximum service life of equipment, as well as features of its maintenance.