Open Joint Stock Company "Ulyanovsk Motor Plant"
APPROVED
Director of Development
G.S. Schweizburg
Operating manual 4216.3902010 OM. 4216 engine and versions
Chief designer
OJSC "Ulyanovsk Motor Plant"
E.B. Berezin
Ulyanovsk
2007
Edition of 10.01..2008
This Operation Manual 4216.3902010 OM applies to 4216 engines and its versions with gasoline injection, intended for installation on vehicles manufactured by JSC "Gorky Automobile Plant".
The manual contains information on the design, principle of operation, characteristics (properties) of the engine, its components and instructions necessary for the correct and safe operation of the product and assessment of its technical condition, transportation, storage, conservation, factory warranty, as well as information on the disposal of the engine and its constituent parts.
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The motors featured in this manual include the following models:
- 4216.1000400 - gasoline with an integrated microprocessor-based fuel injection and ignition control system;
- 4216.1000400-20 - complete with a power steering pump.
The named motors are interchangeable in connection dimensions. Motors are manufactured in climatic version U in accordance with GOST 15150 and are designed for operation at ambient temperatures from minus 45° С to plus 40 ° С, average annual relative air humidity up to 80% at temperatures plus 20° C.
The engines are also designed for operation as part of a car with dusty air up to 0.1 g / m 3 and in areas located at an altitude of up to 3000 m above sea level, with a corresponding change in power.
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The service personnel must have special training.
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The parameters given in the manual without tolerances are given for information purposes only.
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JSC "Ulyanovsk Motor Plant" is constantly improving the design of engine units and parts, therefore, they may slightly differ from those described in this Manual. Description as of January 1, 2008.
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Regular maintenance of your engine in accordance with this manual and the service book will ensure its reliable operation.
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OJSC “Ulyanovsk Motor Plant” does not establish operational standards for fuel consumption.
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Engineer and manufacturer of OJSC "Ulyanovsk Motor Plant", Ulyanovsk.
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CONTENT |
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INTRODUCTION |
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1 MARKING OF ENGINES |
5 |
2 SAFETY REQUIREMENTS AND WARNINGS |
6 |
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2.1 Safety requirements |
6 |
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2.2 Warnings |
6 |
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3 TECHNICAL SPECIFICATIONS |
7 |
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4 DATA FOR ADJUSTMENTS AND CONTROL |
8 |
5 ENGINE PREPARATION FOR OPERATION AS A VEHICLE. STARTING AND STOPPING. RUNNING IN |
8 |
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5.1 Preparing the engine for operation |
8 |
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5.2 Starting the engine |
8 |
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5.3 Stopping the engine |
9 |
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5.4 Running in the engine |
9 |
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6DESCRIPTION OF THE ENGINE DEVICE AND ITS COMPONENT PARTS |
10 |
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6.1 Body parts |
12 |
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6.2 Crank mechanism |
13 |
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6.3 Gas distribution mechanism |
15 |
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6.3.1 Maintenance of the gas distribution mechanism |
16 |
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6.4 Cooling system |
16 |
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6.4.1 Maintenance of the cooling system |
20 |
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6.5 Lubrication system |
21 |
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6.5.1 Maintenance of the lubrication system |
22 |
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6.6 Crankcase ventilation system |
23 |
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6.6.1 Maintenance of the ventilation system |
24 |
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6.7 Power system |
24 |
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6.8 Ignition system |
27 |
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6.9 Fuel and ignition control |
28 |
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6.10 Engine electrical equipment |
28 |
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7 ENGINE MAINTENANCE |
29 |
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7.1 Maintenance intervals |
29 |
7.2 Scope of maintenance |
29 |
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7.2.1. Daily Maintenance (EO) |
30 |
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7.2.2 Maintenance after running-in (after 2000 km ) and TO-1 (every 15000 km mileage of the car). |
30 |
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7.2.3 Second maintenance (TO-2) |
31 |
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8 LIST OF POSSIBLE ENGINE MALFUNCTIONS AND METHODS OF THEIR ELIMINATION |
32 |
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8.1 Typical malfunctions of engines with electronic fuel injection. |
34 |
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9 STORAGE |
39 |
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10 PRESERVATION |
39 |
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10.1 Preservation of engines for a shelf life of up to 3 months |
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Location of controls on the vehicle dashboard 1 - Headlamp tilt adjuster, fog lamp and rear fog switches ... Information display Three-function information display When the ignition is switched on, the display screen shows the time of day and outside temperature, as well as the date / parameters of the car radio's operation (see the illustration Location of controls on the vehicle dashboard). Screen brightness adjust ... Additional electronic devices Electronic data logging on toll calculators On models with a heat-reflecting windshield, a map with an integrated data logging and toll collection chip is captured within the black-painted area of the windshield to the right or left of the interior rear mirror ... Access, protection Keys The key is an integral part of the electronic engine blocking system. Spare keys, ordered from your Opel dealership, guarantee trouble-free operation of the electronic engine start inhibitor. This will allow you to avoid unnecessary expenses and possible difficulties when receiving from ... Interior lighting Main interior light The interior lighting comes on when you open any of the car doors. After closing the door, switching off occurs immediately or with a delay (if the vehicle is equipped with the appropriate equipment). In the second case, the ignition is switched on to immediately turn off the lighting. To turn on the lighting in the constant ... Elements of car safety systems General information The cars considered in this Manual are equipped with a set of means designed to protect the driver and passengers in the event of a road accident. This includes seats equipped with head restraints, seat belts, emergency automatic belt tensioners and driver airbags and ... Interior equipment Adjusting the steering column The steering column must only be adjusted when the vehicle is stationary! The steering column lock release lever is located on the underside of the steering column cover. PERFORMANCE ORDER Insert the key into the ignition lock and remove the blocking ... Comfort Heating, ventilation and air conditioning systems Proper use of the heating and ventilation systems in the car provides a comfortable stay and prevents fogging of the windows. If the car was not equipped with an air conditioning system upon purchase, it can be assembled and installed at any convenient location. Operating techniques Running in a new car In order to ensure the reliability and durability of the car in operation, during the first 600 km of run it is necessary to adhere to the following rules: Do not start off with full throttle, avoid sudden acceleration Do not brake too sharply. The normal running-in of new brake pads takes place over the course of ... It is not so difficult to repair the Gazelle with your own hands if you use one of the instructions in the section. They are disassembled in detail car malfunction elimination process and taken into account all the key nuances. The materials are presented in the form of videos and photo reports. Thanks to their visibility, each driver will be able to master the repair procedure without the help of specialists, wasting precious time and money. Anyone who is interested in the repair and maintenance of GAZ Gazelle will probably be interested in what kind of breakdowns occur in the life of the owner more often than others. In order to always be ready, you should know how the Gazelle is carried out. Its complete malfunction is rarely observed, usually the problem with the operation of the engine is solved by replacing the Gazelle spark plug or replacing the Gazelle gasoline pump. Aggressive climates can disrupt the cooling system. In this case, either (stove) helps. As for other popular repair procedures, Gazelle is not the last among them. 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Since 1999, the Gazelle model has received four-wheel drive versions, which are designed for use in difficult road conditions, for example, in rural areas (GAZ-32217, GAZ-322172 and GAZ-322173). In 2003, the Gazelle family received new changes. Restyled: radiator grill, bumper, lighting equipment and other structural elements. Despite the changes, repairs and maintenance have not become more difficult for Gazelle owners. In 2005, the buyer has the opportunity to equip the Gazelle not only with gasoline engines with a carburetor, but also with diesel versions. If desired, it was possible to order a 2.1-liter diesel with a capacity of 95 hp. In 2010, Gazelle underwent the second restyling. The release of the new model began on February 25th. Since 2013, car fans new generation model became available called Gazelle Next. 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About the book: Guide to cars GAZelle Business. 2011 edition. 
